Guide · 8 min read

The Bunkering Procedure — Step by Step

A practical overview of how a bunker delivery actually happens — from nomination to final quantity agreement — and where the operational and commercial risks sit.

Nomination

The process starts with a stem nomination — typically 3-7 days before delivery for standard grades at established ports, longer for specialty fuels. The nomination specifies vessel, port, grade(s), quantity, ETA, and any specific delivery requirements (max viscosity, max pour point, specific origin, ISO 8217 edition). Commercial terms follow: price basis (fixed or indexed), payment terms, demurrage provisions, quality-claim procedures.

Pre-bunker preparation

Before the barge arrives, the vessel prepares receiving tanks: cleans and measures existing contents, plans segregation, and opens appropriate valves. The bunker plan — documenting which tanks will receive, in what order, with what expected quantity — is agreed between Chief Engineer and bunker supplier's barge master. MARPOL requires a documented bunker operation procedure.

Barge arrival and setup

The barge moors alongside. Hoses are connected; the vessel verifies that the barge's documentation is in order (previous stem records, tank soundings, flow meter calibration certificates if MFM supply, ISGOTT compliance for tanker barges). Pre-transfer safety checks — ship-barge communications, shut-down procedures, emergency stop, drip trays, boom deployment — are completed and signed off on both sides.

Opening gauging

Both parties measure starting tank quantities — on the vessel and on the barge — using sounding tape or remote gauging plus temperature measurement. Volumes are converted to mass using observed density and ISO 91 table corrections. This establishes the baseline. If a surveyor is present, the surveyor coordinates and witnesses.

Transfer

Pumping begins at agreed rate. During transfer, both sides monitor flow, pressure, and tank levels. If Mass Flow Meter (MFM) is used — as mandated at Singapore and increasingly used elsewhere — the delivered quantity is recorded directly by the meter system. Without MFM, quantity is determined by tank gauging before and after.

Closing gauging and samples

When transfer completes, both parties again measure tank levels on ship and barge. Drip samples are taken during transfer per MARPOL; a composite retained sample is sealed for each grade delivered and signed by both parties. The vessel retains sealed samples for at least 12 months; the barge retains the corresponding samples.

Bunker Delivery Note and quantity agreement

The BDN is issued, documenting product supplied, quantity (in mass), density, flash point, sulphur content, delivery date/time, and vessel/barge details. Quantity can be in dispute; the BDN is signed 'under protest' if necessary. MARPOL requires BDN retention for three years. Commercial payment follows contractual terms.

Post-bunker testing

Many operators send retained samples to independent labs for comprehensive ISO 8217 analysis. Results arrive days later. If off-spec, formal written notice to supplier, potential independent expert survey, and commercial claim process begins. The retained samples are the evidentiary basis for any dispute.

Frequently Asked Questions

Can I refuse to sign the BDN?

You must sign the BDN but can sign 'under protest' noting specific objections (quantity, apparent quality anomalies). A refused-signature BDN creates more complication than a protested one. Document objections clearly and pursue via commercial channels.

What is a 'quantity dispute'?

A disagreement between vessel's measured received quantity and the barge's recorded delivered quantity. Common causes: meter calibration differences, temperature/density correction errors, tank sounding inaccuracy. MFM systems reduce disputes materially but don't eliminate them.

Who pays for a surveyor?

Depends on contract. Some operators routinely appoint surveyors at their own cost for major stems. Some contracts call for joint surveyors. Disputes often lead to retrospective survey by mutual appointment.

What should I do if the barge arrives late?

Document time of arrival, alongside time, and start of transfer. If delivery falls outside contracted window, demurrage or compensation provisions in the bunker contract apply. Agree the delay in writing.

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